Stop Tramp Materials Before They Stop Your Operations
Protect Your Process with TrampScan AI
TrampScan AI
Advanced AI-Enhanced Tramp Material Detection for Comprehensive Process Protection
TrampScan AI is an intelligent sensor solution that detects both metallic and non-metallic foreign objects — such as metals, plastics, and detonator cords — in your ore feed in real time.
Unlike conventional tramp metal detectors that rely solely on magnetic or conductive detection, TrampScan AI provides an additional layer of defense, ensuring comprehensive protection of your equipment and maintaining process integrity.
Why Conventional Detection Isn’t Enough
Traditional tramp removal relies on:
- Magnetic Separators: Effective for ferrous materials, but miss non-magnetic and non-metallic contaminants.
- Eddy Current Metal Detectors: Detect conductive metals, but struggle with plastics, cords, and often generate false alarms in complex mechanical systems.
These methods, while useful, may not detect all types of tramp materials, especially non-metallic objects like plastics or detonator cords, and can be less effective in environments with complex machinery such as apron feeders or screw conveyors.
Introducing TrampScan AI: Smarter, Broader Protection
TrampScan AI bridges the gap by:
- Operating in Complex Feeding Systems: Designed for challenging environments, including apron feeders, screw conveyors, and discharge points where conventional detectors fail.
- Detecting Non-Metallic Contaminants: Identifies plastics, rubber, explosive cords, and other non-metals that traditional systems miss.
- Enhancing Existing Detection Systems: Analyzes raw signals from existing metal detectors with AI algorithms to improve detection reliability and reduce false positives.
Key Features
- Multi-Material Detection: Captures a wide range of metallic and non-metallic foreign objects.
- AI-Powered Signal Analysis: Machine learning algorithms refine detection accuracy and minimize nuisance alarms.
- System Integration: Works as a standalone unit or enhances existing magnetic and metal detection setups.
- Real-Time Alerts and Actions: Immediate response via alarms, belt stops, or diverter systems.
Benefits
- Protect Crushers, Conveyors, and Screens from Tramp Damage
- Minimize Downtime and Improve Operator Safety
- Reduce False Positives in Complex Material Handling Systems
Applications
- Apron Feeder Monitoring
- Crusher Discharge Protection
- Conveyor Belt Tramp Detection
- Screening Plant Feed Safety